
Danatronics ECHO PRO – Portable Ultrasonic Flaw Detector
The Danatronics ECHO PRO is a rugged, handheld ultrasonic flaw detector engineered for industrial nondestructive testing (NDT) in the harshest environments. It features a 7-inch sunlight-readable multi-touch display, intuitive menu navigation, and advanced signal processing (DAC, AWS, B-Scan) for precise weld, casting, and thickness inspections. Built to IP67 standards, the ECHO PRO withstands dust, water, and extreme temperatures. Dual-gate capability, API-5UE compliance, and compatibility with dual-element transducers enable inspectors to rapidly locate and qualify defects in weld seams, forgings, and cast components. Connectivity options (USB, Wi-Fi, Bluetooth) facilitate data transfer and remote reporting. A long-life rechargeable battery provides 8–10 hours of continuous operation, ensuring uninterrupted field usage.
Product Capabilities
-
High-Resolution Touchscreen: 7″ sunlight-readable display for clear signal visualization even in bright outdoor conditions.
-
Advanced Signal Processing: Built-in DAC, AWS, and B-Scan to generate repeatable, standardized testing results per ASME/API guidelines.
-
Dual-Gate Operation: Simultaneously monitor two regions of interest, improving defect detection speed and reliability.
-
Broad Frequency Range: 0.5 MHz–20 MHz support for single- and dual-element transducers, covering thickness measurement to fine-grain inspections.
-
API-5UE Compliance: Fully meets industry standards for pipeline weld inspection.
-
Rugged Design (IP67): Sealed to withstand dust, water immersion up to 1 m, and temperature extremes (–10 °C to +50 °C).
-
Wireless Connectivity: USB, Wi-Fi, and Bluetooth interfaces for seamless report generation, cloud backup, and remote diagnostics.
-
Long-Life Battery: Rechargeable Li-ion battery delivers 8–10 hours of continuous operation; hot-swap capability minimizes downtime.
Industries of Use
-
Oil & Gas (Pipeline & Pressure Vessel Inspection)
-
Petrochemical & Refining
-
Power Generation (Nuclear, Fossil, Renewable)
-
Aerospace & Defense (Structural Integrity, Component Testing)
-
Automotive (Forging, Casting, Weld Quality)
-
Heavy Manufacturing (Steel Mills, Shipbuilding)
-
Construction & Infrastructure (Bridge & Structural Steel Inspection)
Key Benefits
-
Rapid Defect Detection: Dual-gate and B-Scan modes reduce inspection time by 30–40% versus conventional single-gate units.
-
Consistent, Standards-Compliant Data: DAC/AWS capabilities ensure repeatable, comparable results across inspectors and sites.
-
Minimal Downtime: Hot-swap battery and IP67 ruggedness keep the ECHO PRO in service under the toughest conditions.
-
Enhanced Data Management: Wi-Fi/Bluetooth connectivity streamlines report generation, archiving, and sharing.
-
Reduced Training Curve: Intuitive touchscreen interface and onboard help menus decrease onboarding time by up to 50%.
-
Future-Ready: Firmware-upgradeable architecture ensures compatibility with new transducer types and inspection standards.
Features:
1. 7″ Sunlight-Readable Touchscreen Wide-angle IPS display with 800 × 480 resolution and anti-glare coating, enabling clear readouts in direct sunlight or poorly lit environments.
2. Advanced DAC/AWS Processing Onboard DAC/TCG (time-corrected gain) tables and AWS-D1.1 profiles allow inspectors to generate standardized acceptance criteria plots and calibrate per code.
3. Dual-Gate Measurement Monitor two independent gates (A-, B-scans) concurrently—ideal for weld root and toe inspections or comparing front/ back surface echoes in thickness surveys.
4. B-Scan Imaging Mode Capture a real-time, cross-sectional image of the test specimen to visualize defect geometry and position, improving confidence in flaw characterization.
5. IP67-Rated Rugged Enclosure Hermetically sealed design resists dust, water jets, and immersion to 1 m; can operate in temperatures from –10 °C to +50 °C without performance loss.
6. Wireless Data Transfer Built-in Wi-Fi and Bluetooth modules enable live data streaming to PC-based analysis software, automatic report generation, and remote updates.
Applications:
1. Weld Inspection on Oil & Gas Pipelines
2. Thickness Measurement on Pressure Vessels
3. Cast Component Integrity Checks (Valve Bodies, Pump Housings)
4. Forging Quality Verification (Crankshafts, Landing Gear)
5. Delamination Detection in Composite Structures
6. Porosity and Disbond Detection in Weld Overlays
7. Corrosion Mapping on Storage Tanks
8. In-Service Inspection of Boilers and Heat Exchangers
9. Aircraft Structural Component Inspections
10. Tube Inspection (Steam Generator, Condenser Tubes)
11. Rail Track Weld and Rail Head Defect Detection
12. Bridge Deck Reinforcement Inspection
13. Power Plant Turbine Blade Root Examination
14. Petrochemical Reactor Nozzle-to-Shell Weld Checks
15. Pipeline Girth Weld Verification
Parameter | Specification |
---|---|
Display | 7″ IPS widescreen, 800 × 480 px, sunlight-readable |
Touch Interface | Capacitive multi-touch with glove support |
Frequency Range | 0.5 MHz – 20 MHz |
Gates | Dual (Gate 1, Gate 2) |
Processing | DAC/TCG, AWS, B-Scan, API-5UE |
Transducer Compatibility | Single-/dual-element, angle, shear wave probes |
Calibration Blocks | Built-in presets for standard stainless steel, carbon steel, acoustic mirrors |
Connectivity | USB-C, Wi-Fi (802.11 b/g/n), Bluetooth 4.2 |
Data Storage | 32 GB onboard (expandable via microSD to 128 GB) |
Power | Rechargeable Li-ion battery (hot-swap), 8–10 hr runtime |
Operating Temperature | –10 °C to +50 °C |
Storage Temperature | –20 °C to +70 °C |
Ingress Protection | IP67 (dust-tight, water immersion to 1 m) |
Dimensions (L × W × H) | 260 mm × 150 mm × 55 mm |
Weight | 1.3 kg (with battery) |
Case Material | ABS/PC polycarbonate (impact-resistant) |
Shock/Vibration | MIL-STD-810G compliant |
Software Upgrades | Firmware-upgradeable via PC over USB or Wi-Fi |
Languages Supported | English, Spanish, French, German, Chinese |
Certifications | CE, RoHS, FCC |
Warranty | 2 years (electronics), 90 days (probe) |